From initial inquiry to completed report

How our process works

1

Request & site survey

You submit a service request. We review machine specs, operating conditions, and access constraints. A brief site survey confirms equipment type, shaft configuration, and vibration baseline.

2

Sensor setup & data capture

Piezoelectric accelerometers are mounted at bearing housings and key structural points. We capture baseline vibration spectra under steady load and record temperature, speed, and alignment readings.

3

Diagnosis & analysis

Spectrum and time-waveform analysis identify fault frequencies: unbalance, misalignment, bearing wear, or rotor bar issues. Severity is rated against ISO 10816-3 thresholds.

4

Correction & adjustment

For balancing or alignment, we perform on-site corrections using portable balancers and dual-laser systems. Thermal growth compensation is applied for hot-running equipment.

5

Verification & report

Post-correction measurements confirm vibration levels within acceptable limits. A detailed report includes before/after spectra, correction actions, and recommended follow-up intervals.

Client feedback

What our clients say

“Royiversen diagnosed a bearing defect in our 200 kW cooling fan three weeks before failure. The vibration report gave us clear lead time to order parts and schedule the repair during a planned outage. No unplanned downtime.”

Predictive analysis

“After the laser alignment on our fan-motor train, the vibration dropped from 7.2 mm/s to 1.1 mm/s. The thermal growth compensation made the difference — the machine stays aligned even at full load.”

Laser alignment

“Dynamic balancing on our 350 kW fan reduced the unbalance force enough to stop the recurring coupling failures. The before-and-after data gave us confidence to extend the inspection interval.”

Rotor balancing

“The monthly vibration reports for our 1.2 MW induction motors let us catch a rotor bar crack early. We replaced the rotor during a scheduled shutdown instead of losing a weekend of cooling capacity.”

Motor diagnostics

“We had a persistent 2x line frequency vibration on a 500 kW motor. Royiversen identified a soft foot condition and a slight eccentricity. After shimming, the motor runs smoothly — no more false trips.”

Vibration analysis

Service Packages for Rotating Machinery

Choose the diagnostic and alignment package that matches your equipment profile and maintenance schedule.

Rotor Balancing Kit

On-site

Portable dynamic balancing for single- or two-plane correction on cooling fans and blowers up to 500 kW. Includes pre-run vibration baseline, trial weight calculation, and final ISO G2.5 report.

Piezoelectric accelerometer setup Real-time FFT analysis Before/after vibration report Same-day service

Laser Shaft Alignment

Multi-station

Dual-laser alignment for coupled motor–fan, pump–motor, and gearbox trains. Angular and offset misalignment corrected to within 0.05 mm tolerance. Thermal growth compensation included for hot-running equipment.

Three-dimensional measurement Shim and adjust on site Thermal growth offset Alignment certificate

Predictive Vibration Monitoring

Monthly subscription

Continuous or periodic vibration data collection on induction motors from 50 kW to 2 MW. Spectrum analysis detects bearing wear, rotor bar fractures, air gap eccentricity, and lubrication degradation weeks before failure.

Piezoelectric accelerometers Severity rating per ISO 10816 Monthly condition update Emergency alert for critical change

Combined Diagnostics Package

Full assessment

Integrated rotor balancing, laser alignment, and vibration analysis in a single visit. Ideal for overhaul or commissioning of large fan–motor assemblies. Includes a consolidated report with recommended maintenance intervals.

Balancing + alignment + vibration Single-site visit Consolidated report Priority scheduling

Capabilities

Field-proven diagnostics and precision adjustments for rotating machinery — from vibration analysis to shaft alignment.

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